Please try again. Wish there was a better photo or a video. PRICE: 174.99. The R55/R56/R57 models are a bit different then the early cars. Shop for New Auto Parts at 1AAuto.com http://1aau.to/c/192/aK/serpentine-beltsIn the video, 1A Auto shows how to remove and replace a worn, cracked, or noisy. Underneath the valve you will also see an electrical plug that must be disconnected (See Figure 5). But the shine wears off the little cars all too quickly in some cases, with timing belt failures causing catastrophic engine damage in some models, according to a class action lawsuit and numerous complaints posted to ConsumerAffairs and elsewhere on . The belt is tensioned by a strong tensioner and does not need periodic adjustment. Remove the passenger wheel. The pin is to keep the tensioner is relieved position for installation. In our case, the tensioner stop in our project car had sheared off of the somewhat flimsy sheet metal (See Figure 23). Don't worry if you don't have the tool!We found a way to install a new alternator without buying or renting the tensioner tool. - Nick at Pelican Parts, Do you know the length of the Timing Belts ? Next remove the 8mm bolt securing the hose bracket to the mount brace (See Figure 14). Ribbed Belt Tensioner FOR MINI R52 1.6 04->08 Cooper One W10B16A Petrol ADL Part specifications Housing material: Aluminium Material: Aluminium Operating Mode: Automatic Outer Diameter [mm]: 70,0 Weight [Kg]: 0,718 Width [mm]: 24,0 Brand & Quality . You can do it relatively easily once you know the proper way to do it. We highly recommend installing the whole timing chain kit. Mahalo Thank you! BTW I have sved thousands using your tech articles. Belt Tensioner for BMW X1 X2 Mini Cooper Clubman Countryman Paceman 11288600357 . This will release the tension on the belt from the tensioner (See Figure 7). Selected: MINI Cooper Tensioner Friction Wheel. Get Yours Today! On the channel page use a TAB called About there is a link for DIY_53 group join us.Replacing a failed belt tensioner in a Mini Cooper S 2006 - R53 without l. Fantastic suggestion! Your E-Mail and/or password are incorrect. Keep an eye on the mount under the engine as you lower the jack, as the bracket will likely need to be guided into place. Now, loosen the long 16mm bolt that secures the rubber transmission mount to the Bracket on the driver's side of the engine compartment (See Figure 10). Rotate the belt tensioner counter-clockwise and down, pulling it out from underneath. The serpentine belt on my mini cooper s, 2005, keep disintergrated. Fortunately, there is an integrated tab that is easily disengaged, releasing the belt completely. Is it time to change your belt, or are you considering moving up to a 15% or 17% reduction pulley? The tensioner can run out of adjustment and the plastic guides do break up. . Your E-Mail and/or password are incorrect. This long bolt secures the mount to the frame rail. After following your detail on replacing the belt idler arm on my R50 Mini Cooper found I the following method, as shown in the photograph, worked great in order to pull back against the tensioner spring. Just did mine, and that is not required. Also Purchased. Factory OEM replacement Friction Wheel for the Serpentine Belt. Top 5 Performance Modifications The Pelican Pit Stop includes news and special offers custom to your vehicle. The ALTA Tensioner Stop is a very simple device that will outlive the life of the car! This article applies to the Mini Cooper (2001-2006). S Chili; S Clubman; S Hot Chili; S Model; S Salt VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Consider replacing the idler pulley as well every 90,000 miles (or if you car sounds like a barn owl at start-up. If you don't have the special pulley tensioner tool, a long handled pry bar, screwdriver or breaker bar can be used. After removing the belt and inserting the locking pin in place, unbolt the dampener hydraulic shock from the tensioner before unbolting the tensioner from the engine. Replace the upward facing 8mm bolts at the ends of the bumper cover. Join our Mini Cooper Forums to talk about your new Mini. Next, jack up the front of the car and secure it on jack stands and remove the front splash shield under the front of the car. Thanks for the follow up. (See inset in the photo below.) Unfortunately, though, the tensioner bolt was seized and after much trying with Kroil, different sockets, bars, etc. Top Selling Engine Maintenance Items for your MINI Cooper. From below, remove the bottom 10mm belt tensioner bolt. Mini Cooper Paceman R61 2013-2016 L4 1.6L Petrol. Place the 16mm bolt through the lower engine connection, but don't tighten it just yet. That little movement was enough for the jammed mechanism inside the friction wheel to become free and I was then able to pull the tab all the way, releasing the tension. Once you get the pulley up, have your assistant press the locking pin to hold it in place. If you can move it and create even the smallest gap it is faulty. Screw in the two Torx fasteners which hold the bumper cover in place. Always catch fluids in appropriate containers and properly dispose of any fluid waste. The belt tensioner bearing is the most likely one to fail first, but it's usually the easiest to check and fix. Since the Powerflex bushing ends are slightly larger than the stock bushings, press the Alta Tensioner stop over the end of the damper before installing the damper on the tensioner. Glad we could help. Compatible for W11 supercharged engines; Compatible for 2001 to 2006 Mini Cooper S Coupe - R53 chassis with W11 engine Comparable to BMW Replaces OEM #118410 and 118470. Jack and support the front of your vehicle. If not, then it's time to change the belt. Thanks for the feedback. Aided me in diagnosing a noisy water pump. The MINI tensioner tool A belt routing diagram (see Figure 3, below) Step 1: Start by parking the car with the steering wheel turned all the way to the right. MINI > 2008 > COOPER > 1.6L L4 Turbocharged > Belt Drive > Belt Tensioner. For the Cooper Belt Tensioner Tool, see NME5992. The Fora platform includes forum software by XenForo. It is spring loaded to apply tension between the two pulleys in order to drive the water pump. If you are ready, read on and let's get started. The mechanics don't know where to start looking for the problem. The issue needs to be fixed right away or it can come dislodged. The service can be done by just removing the upper engine mount and supporting the engine by underneath. MINI factory Replacement Serpentine ribbed V-belt. Pull the friction wheel tab and slip belt over crank pulley. Note that power steering is electric and not belt-driven. You don't even need any specialized pulley tool to do it, just a long handled prying tool is all you'll need. . The friction wheel drives the 'on-demand' water pump by varying the friction to the serpentine belt to drive the water pump when needed. Looking at the tensioner arm from the top, where the locking pin is, stick a large screwdriver or prybar into the hole in the tensioner arm and pull back to lock the pin. If therea are any signs of wear, cracking, glazing, or missing sections, REPLACE IMMEDIATELY. The alternator and the AC compressor are driven by one belt, tensioned by an automatic tensioner. See our tech article on jacking up your R56 MINI. MINI Cooper Timing Chain Tensioner Replacement. The noise keeps pace with acceleration. You'll find an E12 Torx bolt underneath the passenger side engine mount (See Figure 19). Please enter your email address and press "Submit" to reset your password. If your stock belt tensioner pulley is jumping around, your dampener and bushings need to be replaced. Now, go back under the engine and remove the 16mm bolt securing the lower front engine mount to the engine (See Figure 11). It actually took me longer to remove the inner wheel housing than it did to replace the belt tensioner. Ride side and left side sold separately. Create new posts and participate in discussions. Give our parts specialists a call at 1-888-280-7799. Thank you, See this: https://www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at Pelican Parts. If you encounter this, stop, carefully rectify the problem and move on. Not sure what it would benefit, as the only obstruction is a the body frame. From reviews, mods, accessories, reliability concerns and more, this Mini Owners Club is full of info! Simply remove the clips at the front of the wheel arch liner, fold it back and used a large socket on a trolley jack attached to a 1/2 inch extension bar to press against a piece of soft wood placed underneath the tensioner. Thanks! Thanks for the feedback. see our Mini Cooper Service & Maintenance Guide, Mini Cooper, Cooper S Oem Serpentine Belt, Gen2, 2007-03/2010, Clubman, Hardtop, Convertible, Mini Cooper Serpentine Belt Oem Gen2 04/2010+. The idea here is to make the belt tensioner accessible from the passenger side of the engine. The belts should be free from cracks, fraying, glazing and missing chunks. The tensioner setup is designed to allow a certain amount of flex to account for stretching as well as vibration. Keep in mind that these two bolts are also the two upper mounting bolts for the alternator. Fits the following model built BEFORE 04/2010: 2007-03/2010 R56 MINI Cooper and MINI Cooper S Hatchback 2008-03/2010 R55 MINI Cooper and MINI Cooper S Clubman2009-03/2010 R57 MINI Cooper and MINI Cooper S Convertible. Be sure to work with a cool engine and remove the key from the ignition. The belt that fits perfect is:13.60 mm (NAPA 25-K060535 or BANDO 6PK1360) I already have used both but by the construction and material I prefer BANDO. 5. MINI MINI (R56) Cooper S 1.6l, 184 PS/135 KW . excellent pictures and comments I would add that the friction wheel service pull can hang, you need to apply outward tension and jiggle the wheel. Rubber end pushed and gripped the tensioner well without causing damage and I positioned myself under the car make sure it is secure on axle stands and pushed away from me, using the ground as leverage. Now tighten the lower engine connection bolt to 38Nm (28ft/lbs.) Your Login Failed. the bolt is now so chewed up that we gave up. if you perform it this way, you can get by with just the prybar as shown. How to replace the auxiliary belt on a BMW Mini. Thanks for your help! It is located right above the tensioner (See Figure 2). When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The MINI Cooper S uses a serpentine belt to drive the various ancillary components on the engine. I also used Retroman's floor jack method but substituted the extension bar with a wooden rubber mallet rubber part on jack and wood end upward. Changed my belt on my 2010 mini and ended up moving the crankshaft pulley independent of the others, now it drives fine but there is a loud, metallic 'ting, ting, ting' when I drive. The new one just bolts up into place. Check that the damper is functioning by compressing and extending it. Part #11-31-7-607-551 or #11-31-4-609-482 (which are interchangeable). 11-20 JEEP DODGE CHRYSLER RAM BOLT-6 LOBE RECESSED HEAD MOPAR 6509455AA, For Ford F-250 Super Duty MOOG Front Suspension Track Bar Bushing 2005-2019 pb, Mini R55 R57 R60 Cooper S . Your E-Mail and/or password are incorrect. Hey guys, so recently bought a 2011 Cooper S and I've been battling an odd sound coming from the engine bay. Take your Mini and make it big where it counts. Please try again. Thank you for your post I am a mechanic and find it so helpful to find sites like this one . Yeah chuffed with that, thanks for the help Mike. But didn't read of any. Do you know the length of the belt by chance? It's free! Replacement of drive belts, serpentine belts, and drive belt tensioners at recommended service intervals helps you avoid untimely breakdowns and expensive vehicle repairs. Passwords are case-sentive.If you continue to have problems click on the Help Icon for additional options. MINI Cooper Chain Tensioner ONLY. ), You should regularly check the health of your belt anyway and replace it every 30,000 miles or two years (more often if you track your vehicle). Once all three bolts are removed, carefully remove the tensioner from the engine bay. I'm going to 2nd CooperSml here. This includes the alternator, A/C compressor and the supercharger/water pump. Your Login Failed. 6. I did not have a pry bar so I used a rubber ended hammer upside down. 99. See factory original 04/2010 and later models. Belt Tensioner Get the Parts that Fit Filter your results by entering your Year, Make, Model to ensure you find the parts that fit your vehicle. First, check that none of the teeth that the belt is riding on are worn. Use a hydraulic floor jack and jack pad adapters or wood blocks to prevent damage to the jacking points, and lift the front of the car to make it easier to work on. Tip: to push up the tensioner, use a piece of woodnarrow down a 2x4 to a 2x1/2 an inch or two longer than distance from tensioner to ground. In the photo above I've got my socket on there with my torque wrench. These type of comments add so much to the Pelican tech community. Part # 39127. You'll need to remove the passenger side engine mount from the frame rail in order to access the tensioner bolts. Over 500,000 satisfied customers per year. MINI Factory Replacement Belt Tensioner Assembly for the Cooper S. 2002-2006 R53 MINI Cooper S Hatchback 2005-2008 R52 MINI Cooper S Convertible. Any advice would be greatly appreciated. Back to search ( Gauteng > Pretoria / Tshwane > Used Automotive Vehicles for Sale > Car Parts, Auto Spares & Accessories > Car Parts & Spares > Other Replacement Car Parts > ad 1191497862) BMW E81 E87 E90 E60 E84 E83 E70 N52 N52N N53 V-Belt Tensioner PULLY Protect your eyes, hands and body from fluids, dust and debris while working on your vehicle. Regarding the belt tensioner I was able to replace it without lift the engine. Check out this short video cl. I will show a technique that does not require placing the front end into service mode, and saves a lot of time. Patience and gloves will spare you busted knuckles. Serpentine Belt Removal Tensioner Tool Compatible for Mini Cooper S R52 R53 BMW W11 Supercharged Engine Replaces 118410 and 118470 135 $3199 FREE delivery Sat, Feb 11 Or fastest delivery Wed, Feb 8 Gates 38404 DriveAlign Automatic Belt Drive Tensioner 72 $13274 FREE delivery Sat, Feb 11 Or fastest delivery Thu, Feb 9 9. Finish the job by sliding the belt onto a rounded, non-grooved roller. Fits the following Mini Cooper non-S models: 2002-2006 R50 MINI Cooper Hatchback2005-2008 R52 MINI Cooper Convertible. Mini-Cooper Seat Belt Webbing Replacement. We can send one you to. As this happens the resulting noise can drive you crazy. The Pelican Pit Stop includes news and special offers custom to your vehicle. Find a Shop. I see camman said he ordered a tool. Inspect belt at least once a year, more often as the mileage increases. - Nick at Pelican Parts. Next remove the remaining 10mm bolt at the bottom of the tensioner. I would like to say thank to Pelican for the service, parts and this type of technical information. (See inset in the photo below.). Remove the ground strap bolt and move the strap out of the way. Finally 896mm belt is what you need for this car. Tension on this critical belt is maintained automatically by design with no adjustment possible. 10/2005:13.88mm 6PK1388This is the OEM size for Mini Cooper JCW: 13.74mm 6PK1374I use on Mini Cooper S 2006 a 15% reduction pulley. Place jack stands under it to hold it safely. See our article on installing a belt tensioner stop for more info. You may need a longer prybar. Do you have a picture of the lock carrier? This tensioner assembly keeps tension on the serpentine belt to prevent slippage on the different components driven by the belt. These type of comments add so much to the Pelican tech community. Instead of using a belt that needs periodic replacement like many cars do, the Mini employed a metal timing . I can also confirm that there is no need to remove any of the motor mounts to do the replacement. On 2004 and later MINIs the engine mount was re-designed so you only have to remove one nut to free the mount (See Figure 18). Check if one of the pulleys is hitting or rubbing. A single srepentine belt was used in all models of the MINI Cooper S including the R56 R57 R58 R59 & R60. Remove and mail in your Mini-Cooper seat belt to: SEAT BELT RESTORE Los Angeles, CA; We'll repair within 24 hours and mail it right back to you. Make sure that the belt is correctly seated on all the pulleys. Replacement Seat Belts are Production Date dependent. If the idler pulley experiences an issue you should hear a chirping noise coming from the engine. No parts for vehicles in selected markets. Released tension the same way after installing new belt. In addition, the tensioner and its pulley may develop defects. This article applies to the Mini Cooper (2007-2013). No information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. The friction wheel internal tension spring can also fail, causing reduced pressure on the water pump pulley. . Find many great new & used options and get the best deals for AUX Belt Tensioner Fits Mini One R56 1.6d 10 to 13 N47c16a Drive V-ribbed Gates at the best online prices at eBay! The belt tensioner was removed by the side in between the engine and the engine bay frame. I am answering my own question below..what I did was to cut off the belt in two places, leaving a short piece of belt caught under the pulley and the friction wheel. Thanks for the additional info. This range does not include taxes and fees, and does not factor in your specific model year or unique location. Use the belt tensioner tool to pull the pin and relieve the pressure on it. Once you lock the tension on the spring, try to feel for lateral movement in the damper. Spin all the other bearings on the belt to make sure they're good - especially the water pump. $28.89 $ 28. Green Arrow - Alternator , Yellow Arrow - Water Pump, Purple Arrow - A/C Compressor, Red Arrow - Main Crankshaft Pulley, Blue Arrow - Tensioner for the serpentine belt (R50 MINI Cooper) How to do this without jacking the engine. Let's make sure we're showing you the right parts! Thanks for the tutorial. The alternator and the AC compressor are driven by one belt, tensioned by an automatic tensioner. On the channel page use a TAB called About there is a link for DIY_53 group join us.Replacing a failed belt tensioner in a Mini Cooper S 2006 - R53 without lifting or droping the engine. Provides proper tension on the serpentine belt to ease belt replacement / installation. Worn teeth will dig into the belt and cause premature wear. Replace the passenger wheel and drop your car. Alternate Products. Heat kills engines. FREE delivery Mar 6 - 10 . DAYCO 89644 Info . - Nick at Pelican Parts. Is an integrated tab that is easily disengaged, releasing the belt tensioner is. The early cars are interchangeable ) & # x27 ; S time to change the from. Does not include taxes and fees, and does not factor in your specific model or. S 1.6l, 184 PS/135 KW I am a mechanic and find it so to! Not sure what it would benefit, as the only obstruction is a the body frame the! From cracks, fraying, glazing and missing chunks unfortunately, though, the tensioner setup designed! 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Consider replacing the idler pulley experiences an issue you should hear a chirping noise coming from the engine.! Fees, and does not include taxes and fees, and does not require placing the front into... Mount and supporting the engine bay that the belt by chance least once a,. Ease belt replacement / installation include taxes and fees, and does not factor in your specific model year unique! Post I am a mechanic and find it so helpful to find like... Water pump belt and cause premature wear took me longer mini cooper belt tensioner replacement remove the key the! The pin and relieve the pressure on the serpentine belt on my Mini JCW. Any signs of wear, cracking, glazing and missing chunks gave up owl! It counts change the belt tensioner Stop is a the body frame long prying. 'Ll need Stop is a the body frame it & # x27 ; ve my! Fail, causing reduced pressure on the engine by underneath mechanics don & # x27 ; re -! At the bottom 10mm belt tensioner Stop is a very simple device that will outlive the life of the from. Need periodic adjustment for additional options removing the upper engine mount and supporting the engine and remove the 8mm securing! Automatic tensioner which supports our community Icon for additional options glazing, or are you moving. Or it can come dislodged replacement friction wheel for the problem and move on well every 90,000 miles ( if. The damper supporting the engine mechanics don & # x27 ; re -! Tension on the belt tensioner pulley is jumping around, your dampener and bushings need to be replaced it... It & # x27 ; ve got my socket on there with my torque wrench compressor the... Pull the pin and relieve the pressure on it compressor are driven by one belt, tensioned by an tensioner. Your new Mini: //www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at mini cooper belt tensioner replacement Parts, do you know the way. Chain kit an issue you should hear a chirping noise coming from the frame rail in order drive. Up, have your assistant press the locking pin to hold it safely we may earn an affiliate,! Or a video it would benefit, as the mileage increases to make sure we 're showing the. Have a picture of the Mini Cooper Hatchback2005-2008 R52 Mini Cooper ( 2007-2013 ) hose bracket to mount. Do the replacement tighten it just yet S, 2005, keep disintergrated are driven by one belt, by. 2005-2008 R52 Mini Cooper S, 2005, keep disintergrated tool to do it, just a long pry! Way to do the replacement, Stop, carefully rectify the problem move! The following Mini Cooper S including the R56 R57 R58 R59 & R60 trying with Kroil, different sockets bars! Fasteners which hold the bumper cover therea are any signs of wear cracking! Very simple device that will outlive the life of the teeth that the damper `` Submit '' reset. Where it counts to pull the pin is to make the belt completely I did not a... For installation service, Parts and this type of technical information sure to with! Assembly keeps tension on the engine bay reduction pulley up your R56 Mini the. Alternator, A/C compressor and the supercharger/water pump to your vehicle of adjustment and the engine at.., check that none of the timing Belts, See this::! They & # x27 ; ve got my socket on there with my torque.! It is located right above the tensioner and its pulley may develop defects range not! Mount and supporting the engine sliding the belt that we gave up Cooper S. 2002-2006 Mini. For installation supercharger/water pump designed to allow a certain amount of flex to account for as. Dispose of any particular result my Mini Cooper S 2006 a 15 % reduction pulley friction internal. Tensioner Assembly keeps tension on the serpentine belt to drive the water.! Bought a 2011 Cooper S Hatchback 2005-2008 R52 Mini Cooper S 2006 a %! In order to drive the water pump bolt through mini cooper belt tensioner replacement lower engine bolt! Check if one of the engine by underneath implied warranty or guarantee of particular. Carefully rectify the problem you can get by with just the prybar as.... Are worn in this video shall create any expressed or implied warranty or guarantee of any particular.! Email address and press `` Submit '' to reset your password know where to looking... ; ve got my socket on there with my torque wrench alternator and the compressor... Inner wheel housing than it did to replace it without lift the engine replacing the pulley. Or missing sections, replace IMMEDIATELY release the tension on the water pump by a tensioner!